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Hopper with wear-resistant lining for mine use ore hopper is highly wear-resistant

Product name:Hopper with wear-resistant liner:
Material :Q345B, wear-resistant lining plate is NM400,
Size:L*W*H:5M*5M*7.5M
Production process: laser cutting, CNC bending, welding, assembly.
Surface treatment: galvanized (can be customized)
Application scenario: Mine, material transportation,
There is a high strength wear-resistant lining inside, which greatly extends the service life of the equipment.
The wear-resistant liner is connected to the top of the silo with screws, which is very convenient to replace when the wear-resistant liner needs to be replaced.
Availability:
Quantity:

料斗1


Our Mining Hopper is engineered to withstand extreme abrasion and impact in demanding mining and bulk material transportation applications. Constructed from high-strength steel Q345B (EN 10025 S355JR equivalent) and reinforced with NM400 wear-resistant lining plates (Hardox® 400 equivalent), this hopper delivers exceptional durability while ensuring easy maintenance through its innovative modular design.  

Key Features

- Dual-Material Construction:  

 - Structural Frame: Q345B steel provides superior load-bearing capacity and structural stability.  

 - Wear-Resistant Liner: NM400 hardened steel (400HBW hardness) protects critical contact areas, offering 3-5× longer service life compared to standard liners.  

- Smart Modular Design:  

 - Bolt-on liner attachment system enables quick replacement without welding or specialized tools.  

 - Precisely machined screw holes ensure perfect alignment during liner installation.  

- Optimized Geometry:  

 - 5m×5m×7.5m dimensions engineered for high-volume material flow with anti-clogging profile.  

 - 30°-45° slope angles (customizable) to match specific material characteristics.  

- Advanced Manufacturing:  

 1. Precision laser cutting ensures ±1mm dimensional accuracy.  

 2. CNC press brake forms complex geometries with <0.5° angular tolerance.  

 3. Robotic welding (MAG process) guarantees full-penetration joints.  

 4. Hot-dip galvanized surface (standard) provides 80μm zinc coating for corrosion resistance.

5. In order to suppress the dust generated when the ore is dumped, we can cover the top of the hopper with a rubber       grille, which has a good dust suppression effect.

料斗2

Technical Specifications

Structural Material

Q345B (EN S355JR equivalent)

Liner Material

NM400 (Hardox® 400 equivalent)

Liner Thickness

8-25mm (customizable)    

Surface Treatment

Galvanized (paint/powder coat optional)

Operating Temperature

-40°C to +120°C

Capacity  

180-220m³ (depends on bulk density)

Core Applications:

- Iron/copper/gold ore primary crushing stations  

- Coal handling and preparation plants (CHPP)  

- Aggregate processing facilities  

- Cement raw material feeding systems  

- Bulk cargo terminal transfer points  

Competitive Advantages:  

- Cost-Saving Maintenance: Replace only worn liners instead of entire structure, reducing downtime by 70%.  

- Enhanced Safety: Smooth inner surface prevents material buildup and reduces dust explosion risks.  

- Adaptable Configuration:  

 - Liner layout patterns optimized for your material abrasiveness  

 - Optional impact bars/ribs for extra protection in high-velocity zones  

- Global Compliance: Meets ISO 21873 (mobile mining equipment) and AS 4324 (material handling) standards.  

Quality Verification

- UT testing on all structural welds  

- Hardness testing certification for NM400 liners  

- 3D laser scanning for dimensional verification  

Why Partner With Us?  

- 15+ years experience in mining equipment fabrication  

- In-house engineering team for application-specific modifications  

- Flexible MOQ with container-optimized packaging  

Upgrade your material handling system with a hopper that combines German-engineered durability with Chinese manufacturing efficiency. Request technical drawings or visit our factory to see live demonstrations.  

Wear-resistant liner:The difficulty lies in the drilling, which requires a special drill bit because the wear-resistant lining is particularly hard.


OUR CAPABILITY:

Material

Steel: Carbon steel/ Mild steel/ Cold roll steel/ Hot roll steel

Stainless : SS201, SS303, SS304, SS316 etc.

Aluminum: AL5052, AL6061, AL6063,AL7075 etc.

others

Equipment&working capacity

Laser Cutting Machines*2(6000W&12000W)

digital plasma cutting machine:processing area 3000MM*15000MM

300T CNC bending machine: processing area 4000MM to 12000MM

6000W pipe cutting machine:processing area φ530MM*6MM

Vertical Machining Center:working area 1700MM*1000MM

Horizontal Machining Center,working area 1000MM*1000MM

Gantry Machining Center,working area 12000MM*2000MM

CNC milling machine* two sets, working area 1200MM*600MM

CNC wire cutting machine* two sets, working area 600MM*600MM

CNC lathes ,two sets, working area 1000M* φ380MM

Gantry compound machining center

CNC bending machine

welding robots

Drawing software

CAD,solidworks,CASA,Pro-cam,CAM-PATH

Drawing format

PDF,DWG,STEP,JPG,IGS,SLD,SLDPRT,DXF

Finishing

Powder coating

Polishing

Spraying

Galvanized(zinc-plated, nickel-plated,chrome-plated,silver-plated)

Customized


OUR CERTIFICATION:

屏幕截图 2024-10-25 102243

屏幕截图 2024-10-25 102218


OUR PACKAGE:

Our company has been producing and selling products abroad for 10+ years, and we are very familiar with the packaging requirements of each customer, such as the American packaging regulations, European packaging regulations, Amazon packaging requirements, etc.

Generally, we use foam plastic bags to package products separately, then put them into cardboard boxes, and then put them into pallets or plywood boxes. This ensures that the product will not be crushed, bumped, or rusted during transportation.

屏幕截图 2024-10-25 103459


FAQ:
1.Q: What kinds of information you need for a quote?
A: In order to quote earlier, please provide us the following information with your inquiry.

  1. Detailed drawings (STEP, CAD, PROE, DXF and PDF files)

  2. Material requirement (ALU.,STEEL ,IRON,COPPER,etc.)

  3. Surface treatment (anodizing,powder coating, sand blasting, plating, polishing, brushing)

  4. Quantity (per order/ per month/ annual)

  5. Any special demands or requirements, such as packing, labels, delivery.

2.Q: What shall we do if we do not have drawings?
A: Please send your samples to us with drafts (Thickness, Length, Height, Width), CAD or 3D files will be made by our engineer later on.
3.Q: Is it possible to know how your products going on without visiting our company?
A: We will offer a detailed production schedule and send weekly reports with photos or videos which show the manufacturing process.
4.Q: Can I have a trial order or samples only for several pieces?
A: We will charge sample or mold cost first, and we will refund the sample cost when you placed mass orders with negotiation.



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Yantai Gochain Metal Co., Ltd. was found in 2017, specializing in the manufacture of metal products and accessories.

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